Climax BW1000 AUTOBOREWELDING autoborewelding vs. hand we Manuel d'utilisateur télécharger pdf (Page 2)

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]

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TYPICAL COST SAVINGS

Typical cost savings when using a Climax AutoBoreWelder vs.traditional hand welding techniques:

AUTOBOREWELDING VS. HAND WELDING

Bringing the solution to you.

European Headquarters

Climax GmbH

Willi - Bleicher - Strasse 11

52353 Düren, Germany

Telephone: (+49) (0) 2421.9177.0

Fax: (+49) (0) 2421.9177.29

Email: [email protected]

Houston Sales Office

Climax Portable Machine Tools, Inc.

16823 Highway 35

Pearland, TX 77581 USA

Telephone: 281.469.0429

www.cpmt.com

Corporate Headquarters

Climax Portable Machine Tools, Inc.

2712 E. Second Street, P.O. Box 1210

Newberg, Oregon 97132 USA

Worldwide Telephone: 503.538.2185

USA Toll-Free: 800.333.8311

Fax: 503.538.7600

Email: [email protected]

www.cpmt.com

BWCmp-1M0605

AutoBoreWelding vs. Hand Welding

The Climax AutoBoreWelding System will provide you

with higher quality welds — and you will save substantial

time & money vs. hand welding procedures

Operates at a lower voltage, with no

stops and starts, and maintains a very

consistent arc length

• Reduces welding time — arc time can

increase 100% vs. hand welding

• Less distortion of the work piece

• Extends the life of consumables (uses

fewer of them)

• Welds inside diameters (ID’s) that

cannot be welded by hand

• Smooth, consistent welds

• Reduces machining time by up to 50%

• Less wear and tear on your tooling,

boring equipment and consumables

• No pre-boring required (no need to

manually fill a void or to oversize the

bore to make it round)

• Healthier — no need to keep your

face in the smoke and gas

• Eliminates tedious, repetitive motion

• Welds in areas that cannot be reached

by hand

• Frees up operator to work on other

jobs

• Time on the job can be cut in half

• Welds in bores that are too small to

weld by hand, and are too large

to weld with good consistency in a

timely manner

• Interfaces with Climax BB3000, BB4000

& BB5000 boring machines (one set-up

operation)

• Light, portable equipment for field

operation or permanent mounting

inside your shop

• Can weld in horizontal or vertical axis,

more consistently than hand welding

Your Savings Your Savings

Manual with a 50% with a 75%

Welding Reduction Reduction

Cumulative in Manual in Manual

Month Costs Welding Time Welding Time

2 $2,880 $1,440 $720

4 $5,760 $2,880 $1,440

6 $8,640 $4,320 $2,160

8 $11,520 $5,760 $2,880

10 $14,400 $7,200 $3,600

12 $17,280 $8,640 $4,320

14 $20,160 $10,080 $5,040

16 $23,040 $11,520 $5,760

18 $25,920 $12,960 $6,480

20 $28,800 $14,400 $7,200

22 $31,680 $15,840 $7,920

24 $34,560 $17,280 $8,640

(assumes eight hours of welding per week @ $45/hr)

AutoBoreWelding Features Benefits

Typical cost savings

when using a Climax

AutoBoreWelder vs.

traditional hand

welding techniques:

Your Climax

AutoBoreWelding

System will quickly

pay for itself!

$5,000

$10,000

$15,000

$20,000

$25,000

$30,000

$35,000

$40,000

2 4 6 8 10 12 14 16 18 20 22 24

Months

Total Welding Labor Costs

Manual Welding 50% Time Reduction 75% Time Reduction

More consistent weld build-up in all

welding positions, less weld deposit,

and fewer voids and hard spots

Automatic out-of-round correction

capability (pie mode and carriage return)

Better working conditions

Ability to focus on other tasks while

AutoBoreWelding

Ability to weld one set of bores while

machining another

Bore diameter range of 0.5 - 144

inches (13 mm - 3650 mm)

Quick set-up

Multi-axis welding

The AutoBoreWelder 1000 —

Automated Spiral Welding System

The AutoBoreWelder 3000 — Advanced

Automated Step Welding System

Contact your Climax territory manager

for ordering information.

Climax BWCmp 6/6/05 3:15 PM Page 2

Month

Manual Welding

Cumulative Costs

Your Savings with a 50%

Reduction in Welding Time

Your Savings with a 75%

Reduction in Welding Time

2 $ 2,880 $ 1,440 $ 720

4 $ 5,760 $ 2,880 $ 1,440

6 $ 8,640 $ 4,320 $ 2,160

8 $11,520 $ 5,760 $ 2,880

10 $14,400 $ 7,200 $ 3,600

12 $17,280 $ 8,640 $ 4,320

14 $20,160 $10,080 $ 5,040

16 $23,040 $11,520 $ 5,760

18 $25,920 $12,960 $ 6,480

20 $28,800 $14,400 $ 7,200

22 $31,680 $15,840 $ 7,920

24 $34,560 $17,280 $ 8,640

(assumes eight hours of welding per week @ $45/hr)

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Climax BW1000 AUTOBOREWELDING autoborewelding vs. hand we Manuel d'utilisateur Page 2

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